Introduction to Materials Handling for Solar Construction

In a solar construction environment, materials handling refers to the movement, storage, protection, and control of all physical materials and equipment throughout the construction process — from delivery at the site gate to final installation.

This module begins with an overview of Personal Protective Equipment (PPE), including both standard gear such as gloves, hard hats, eye protection, and specialized PPE needed for electrical and battery-related work. Learners will review the basic safety practices for working at heights, lifting materials to rooftops, proper use of fall protection systems, and techniques for securing materials to prevent dropped objects. 

A comprehensive foundation for recognizing, assessing, and controlling hazards on solar job sites. Learners will begin by exploring hazard identification and risk management principles specific to solar work, including how to evaluate risks and apply appropriate controls. Learners will examine environmental risks, including wind, heat, and uneven terrain, and understand how these conditions impact material handling and overall safety. This module also covers emergency procedures, including how to respond to injuries, manage dropped load incidents, handle fire risks (especially involving batteries), and properly report incidents.

Learners will review correct lifting and carrying techniques, team lifts, safe methods for handling large and awkward solar panels, and get an overview of working safely around forklifts, telehandlers, cranes, pallet jacks, and rooftop hoists. This module focuses on the safe handling of solar panels, racking systems, and battery components, while emphasizing quality control and damage prevention throughout the installation process.

This module provides an overview of how solar materials are safely received, transported, staged, and stored on job sites of varying sizes and conditions. Learners will explore best practices for inspecting deliveries, understanding key documentation (such as packing slips, BOLs, BOMs, and OEM specifications), and organizing staging areas to support efficient workflow. The module also covers logistical considerations for moving materials across rough terrain and the differences between rooftop and ground-mount projects, including the role of heavy equipment. Learners will gain an understanding of proper storage techniques to protect modules, electrical components, and batteries from environmental risks, while maintaining accurate inventory tracking to ensure materials are accounted for and job-ready.

This is our last module but you still have access to the all of course materials for 12 months (1 year), so keep working and you'll be able to complete the course at your own pace. After your year of access expires you can optionally extend access with a HeatSpring Membership. Enjoy the course and keep in touch!